How is a ceramic sink produced?
The production of ceramic sinks is not limited to molding and baking. This product is the result of a series of precise engineering processes, quality control and production technology, which finally turns into a resistant, beautiful and durable product.
The more carefully these steps are done, the higher the final quality of the vanity will be.
Selection of raw materials; The basis of the quality of the ceramic sink
The first stage of production is choosing the right raw materials.
Clay, kaolin, feldspar and silica are the most important components of the ceramic sink body. The correct ratio of these materials makes the final product have a high mechanical resistance and provides a good performance against humidity and temperature changes.
Using high-quality raw materials is one of the most important factors in increasing the lifespan of ceramic sinks.
Preparation and combination of raw materials
After selecting the materials, they are milled and mixed in special machines to produce ceramic slurry with a standard concentration.
Ceramic vanity molding
At this stage, the slurry is poured into special molds.
The molds are designed with high precision so that all the details of the product, from the curve of the bowl to the location of the faucets, are formed correctly.
For customized models, special molds are also made to implement the dimensions and design desired by the customer.
Initial drying
After molding, the vanity should dry slowly.
Gradual drying prevents cracks and tension in the body. At this stage, the temperature and humidity of the environment are carefully controlled to maintain the quality of the product.
Finishing and surface modification
After drying, the edges, angles and different parts of the vanity are polished by experts.
Any unevenness or small defects are removed in this step to prepare a completely smooth and uniform surface for glazing.
glazing; The secret of brilliance and durability
One of the most important steps in the production of ceramic sinks is glazing.
Glaze, in addition to creating a shiny or matte appearance, prevents water penetration, dirt absorption, and stains.
The quality of the glaze has a direct effect on the beauty, durability and ease of cleaning the vanity.
Baking in a high temperature oven
After glazing, the sink enters industrial furnaces.
At a very high temperature, the body and the glaze are completely connected to each other and the final product becomes extremely strong.
This stage is considered the most important part of the production process.
Quality control
After leaving the oven, each washcloth is checked individually.
Things like:
Color uniformity
Glaze health
No crack
Standard dimensions
surface quality
product alignment
All are checked by quality control experts.
Production of cabinet ceramic sinks
Today, a large part of the market is dedicated to ceramic cabinet sinks.
In these products, the vanity is combined with a moisture-resistant cabinet so that, in addition to beauty, a suitable space is also created for storing things.
The possibility of custom production
One of the advantages of professional manufacturers is the possibility of making custom ceramic sinks.
In this way, the customer can choose the dimensions, color, type of installation, bowl model, location of faucets and even the type of cabinet according to his project.
Basic transportation and installation
After production, standard packaging is very important.
Ceramic sink should be transported in such a way that no impact or pressure is applied to it.
Also, correct installation by experts will increase the life of the product and prevent possible damages.
Why is production quality important?
A high-quality ceramic sink can be used for years without discoloration, cracks or loss of quality.
On the other hand, low-quality products may suffer from problems such as cracking, peeling or discoloration after a short period of time.
For this reason, choosing a manufacturer that uses standard raw materials, modern equipment and strict quality control is very important.
Sorna wash basin; Combining quality and design
In the Sorena vanity set, modern design, use of high-quality raw materials and attention to production details have made the products not only beautiful, but also durable and efficient.
The variety of models, the possibility of special orders and the production of cabinet ceramic sinks according to the needs of the project are among the features that have made this collection a suitable choice for architects, builders and consumers.
summary
Ceramic vanity production process is a set of detailed and specialized steps that starts with the selection of raw materials and ends with quality control and correct installation. The quality of each of these steps has a direct effect on the durability, beauty and performance of the final product.
If you are going to buy a ceramic sink, it is better to choose a product that is made by a reliable manufacturer and meets the standards of the day. This choice, in addition to increasing the life of the product, will also maintain the beauty of your bathroom for many years.
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